Monitoring the cooling circuit on welding clamps
FS+ flow sensors monitor the flow of coolant and warn of critical temperature changes
The spot welding of automotive body parts sometimes produces high temperatures, which welding clamps must be protected against by means of adequate cooling. To ensure accurate and high quality welding, FS+ flow sensors perform two controls: They monitor the supply and return flow of the cooling medium and detect an imminent overheating of the clamps within the circuit at an early stage.
Your Benefits
- Reduced downtime thanks to reliable flow and temperature monitoring
- Utilize the benefits of IO-Link: Flexible device integration and seamless communication through to the sensor level
- Intuitive operation via touch pads that feel like smartphones
Operating principle replaces additional temperature sensor
Since the rugged sensor works according to the calorimetric principle, it monitors the media temperature as well as the flow. In this way, users know whether the entire system is likely to overheat and whether insufficiently cooled coolant has already reached the circuit. The 11-segment LED bar displays the process value of either the flow or temperature; the respective switching point is displayed in a different color on the user interface.
Eliminate sources of error: Auto detection (PNP/NPN) and delta flow monitoring
The FS+ ensures the fast commissioning of the entire application with two key simplifications: The sensor automatically detects whether the controller or remote I/O requires a PNP or NPN signal. Furthermore, delta flow monitoring significantly helps the user to precisely teach in the flow speed to be monitored.
Data transfer with IO-Link 1.1
As an IO-Link enabled sensor, it is also possible to teach-in, operate or read the FS+ remotely, e.g. from the control room. In addition, employees have access to a max./min. memory for preventive maintenance. This has the function of a digital drag indicator.
- Automotive
- IP67 Hybrid Module Processes Safety Signals
- Decentralized monitoring of cooling stations
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Press Shop
- Body Shop
- Paint Shop
- Final Assembly
- Tier 1
- Powertrain
- Body Detection in Automobile Production
- Item-level Detection with UHF RFID
- Supply of cooling lubricant in machine tools
- Controlling hydraulic pressure in pressing plants
- Measuring process pressure on scissor lifts
- Success Stories - Automotive
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O modules for Safe Tool Changes
- RFID in an Automated Guided Vehicle
- Silencer Production Wired with IO-Link Junction Boxes
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Unique Products on the Conveyor Belt
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Chemical
- Ethernet-based Automation of Modular Skids
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbid Production
- Fast conversion in restricted space
- Energy
- Food and Beverage
- Dough Thickness Control in Rolling Machines
- Identification of Food Containers
- Detection of Valve Position
- Detection of Pipe Elbows
- Identification of Chocolate Molds
- Success Stories
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate Production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Transparency in Chocolate Manufacturing
- Identification in Food Product Storage
- Logistics
- Decentralized Muting of Electro-sensitive Protectice Equipment
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Collision Protection on Reach Stackers
- Success Stories
- Mobile Equipment
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- RFID in an Automated Guided Vehicle
- Block I/O Modules on Super Yacht
- Wear-free encoder on hopper dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Indicator
- Oil and Gas
- Packaging
- Pharmaceutical
- Pharmaceutical Skids with Decentralized I/O Technology
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
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